The Thread Spread

- Dark Spark -

Stubborn Blubber Marks Start
The Question - Just today I installed a Digatron DT-32 EGT-CHT/RPM gauge on my modified Blaster. Go here for list of mods. My Blaster is still not jetted right after the porting and I thought a EGT would help. Before I installed it, I have been having trouble with it missing and just barely run after anytime I held it WOT for a few seconds. I'm using a 300 main - I don't have a really long stretch of road I can try a long run on without risking breaking down and walking home. Anyway with the 300 main, The EGT temp would just hit 10,000 degrees [Correction - 1000]. Head temp was about 460. RPM is up in the 9,000 to 10,000. I could only hold it at this for a few seconds on the flats, a little longer doing 3 gear doughnuts. When I putted back home, lugging the engine to keep the noise down, the head temp goes down, but the exhaust hits 11,012 [Correction - 1112]. Strange.
 
YFS200
The Response - As a general rule of thumb, with the probe placed 4" from the PISTON face/skirt readings should be in the range of 1000-1150 for WOT.
 
Your rise in temps while cruising (partial throttle yes??) may be an indication of leaness in the midrange, go to a shorter needle or try lowering the clip. This is why I love my EGT, mid range tuning is a snap. You want your mid range tuned as rich as you can get it without running into ride-ability problems. The why--when you roll out of the throttle fuel is dumped into the cylinder cooling it better than running it on the leaner side of tune. Find that sweet spot that allows the coolest temp's for partial throttle settings, but no ride-ability issues.
 
My MSD ignition. was havoc to my EGT, it would bounce from 700 to 1400 within seconds. I relocated my probe wire and have had better success with it.
 
Sounds like you may need to spend an afternoon tuning, taking notes of changes made and results of changes. Your temps sound to be in the ball park, but I think that some more fiddling will be necessary to get where you want to be. Hope I helped!!!
 
Backcountry
 
 
 
 
The model I bought is for kart racing, so the instructions say to mount it 1 3/4" from the face of the exhaust port. Not the best measurement. But 1 3/4" is as close as I can mount it to the engine. It's also about the farthest or the frame gets in the way. Most likely it's real close to 4" from the piston.
 
With a 310 main, I had killer mid range, but no top. I will try a needle change. Most of my riding is mid throttle, with short burst to WOT.
 
I have a few ideas I can try - I did my best to run it away from the other wires. To be exact, on the other side of the gas tank. O-well, if I don't get it, Digatron makes optically isolated sensor that connects direct to the coil. That will fix it.
 
I just wish it was only one afternoon! I have been messing with the jetting for 4 days now. Each time I mess with it, something else goes wrong. Like this missing after I let off the throttle from going WOT. Before that, loose coil. Before that, spark plug not gapped exact. Before that..... You get the point. Thanks for the help.
 
YFS200

 

 

I noticed that you've blocked off the oil injection - so I guess you must be mixing gas now. That means larger jets - the oil displaces space that used to be metering only gas. Your ratio will dictate how much to increase them. Just guessing with an 50:1 ratio you would need an additional 3 to 4 jet sizes on account of that alone, maybe more.

With the probe at 4" from the piston face I would say that you would see temps in the range of 700-800 (degrees) at 1/4 throttle, 800-900 (degrees) at 1/2 throttle, 900-1000 (degrees) at 3/4 throttle and 1000-1100 (degrees) at WOT. Engines can melt down in the midrange - so pay attention to the temps there too.

The CHT you state seems very high (500+) . Why not try and jet this motor from the low speed on up. Hold a part throttle setting and note the EGT/CHT readings - adjust the needle to the desired temp. Hold it a little further open and do the same. When you get over half throttle start thinking main jet, but it may change the other part speed reading as well.

About detonation - When jetting, if you change to a smaller jet (or leaner clip position) and your EGT goes down (or stays the same) and the head temp goes up - expect detonation. An example - If you are dialed in and running fine at 1200 (degrees) EGT and 400 (degrees) CHT use this as a baseline. If you change to a smaller jet (to increase EGT) and the CHT goes up but the EGT goes down, don't jet any leaner you are (or may be) detonating. You need to reverse your thinking and jet up. Mounting the probe further away from the piston will show increased temperature. If it is placed at about 7" to 8" from the piston face it will read 1200 to 1300 (degrees) at WOT.

I'm not going to ask you the corrected or uncorrected compression ratio, but what is the static compression you're getting now?

Rick

 

 

I tried a 290 main jet. The stalling went away a lot. A little higher exhaust temp, but the head is now at 522. I am in no way want this jetted on the edge. I would prefer a jet it and forget it. But the exhaust temp is way too low and the head it too high. Before the porting, I was running a 280 (main jet). I have not touched the needle since before the port. Mid range is not too hot either. I think the Digatron gauge is picking up some noise as I have seen RPM in the 12,000 for a few seconds. Then again, it is a small engine.
 
The compression seems to be holding steady at 135 PSI for the past few rides so I think the engine is broken in. I mix my oil at 32:1 with YamaLube. I have been doing that since before the porting (and running a 280 main). Keep in mind that I am running the LRD needle and a LRD 30 pilot. I am now running at a 300 main. I don't have a long run to test it on, but power is great, temp is low. I tried a 310 but that's too rich.
 
I moved the clip down one for a little richer. A lot better in the mid range. A LOT better. I did a few drag racing test on a short strip. I can now launch in second and it will pull the front end up a little in 4th. With that 2+ swing arm, it's really controllable and easy to ride. Same with my new power band. But I am having a really nasty problem.
 
The idle temp is high at 360 (degrees). That's with the air screw all the way in and the idle set as high as it can go. Should I mess with the pilot jet? But that's not the nasty problem...
 
It runs fine if I keep the RPM's high. Let's say I spin a bunch of 3 gear WOT doughnuts. If I keep the RPM's somewhat high, everything's fine. But if I let the RPM's drop, to around 3,000, it starts to miss really bad. Just like I was switching the kill switch on and off. It will just barely run, sometimes stall, and sometime backfire. I can not drive it at all or get the RPM's up (bogs). It will do this for about 2 minutes, then, all buy it self, start running perfect again. I can putt around fine. All goes well. But if I work it hard, and drop back to idle, it will do the same thing again?
 

Richening the air screw makes this worse. (so did going from the 290 to 300 main) This has got me totally confused. Where do I even look? Yes, the float level is correct, but that's not what really happened when the float got stuck before.

YFS200

 

The 135 PSI seems a little on the low side - OK for a stock Banshee but a single (even air cooled) should read higher than that. I would expect it to be around 160 or better - even for use with 92 octane pump gas. I'm not sure that it is broken in yet. Has there been more than a tankful of premix run through it since you put it back together? Even if it were not completely broken in - I've never seem compression increase 25 lb. from a run in. Perhaps it was designed that way. Do you know what the compression was
before you had the engine work done? Did you perform a leak down test? Was the test performed with a reliable gauge? What
is the altitude where you are testing?
 
I'm glad you decided to stick with the same gas/oil ratio to run this new top in - it will work out fine. The Yamalube is supposed to be good stuff. I noticed the LRD jetting setup on your web page one day - it seems like they really took some time to sort the Blaster jetting out. I have heard others say it is a good investment. I would guess LRD puts the kit together but does not manufacturer the needle or pilot jet - so I'll assume the parts are standard Mikuni pieces with different specifications (sizes). I have no idea which direction the LRD pilot jet took you - was it a smaller size jet number (leaner)?
 
It's not uncommon to have to change the pilot jet (and everything else) after porting/head modifications. The suction/pulse timing, strength and duration will be different at idle (and everywhere else). It may even idle a little choppy - kind of like a cam in a 4 stroke. My bike sounds like a pop corn popper at idle - "tank-ta-tank-tank-tank-ta-ta-tank-ta-tank-tank." You didn't say whether it's the EGT or the CHT that's reading 360 at idle - that would be on the high side of a normal temperature for the EGT, though for a CHT it would be high indeed. If you're turned all the way in (full rich if its like most carbs) and you're idle adjustment is up all the way (fast) and it won't hold an idle, then yes a larger pilot is indicated. Start one size larger - you'll want to settle on a size that allows adjustment like you used to have - buy 2 sizes larger just in case. It would be rare to have to go farther than that. Double check for air leaks - it kind of sounds like one. Reed cages and base gasket are the most common place for them to occur. If you can't leak down test - get some WD40 and spray suspected gaskets while the engine is idling. Usually with a 2 stroke if it sucks in
WD the motor will lose RPM. Berryman's (Chemtool) however may make the RPM rise - it can remove paint as well and stinks.
 
The main jet is usually the easiest to set - start big and let it blubber - then work your way down. Especially now that you have a EGT/CHT gauge it will be a piece of cake... that is once you dial in your baseline jetting. Going from a 280 to a 300 is not that much of a change considering the work that has been done to your quad - quite an impressive list I might add. I would guess the oil injection accounts for at least half of the jet increase - you may have been jetted a little fat before.
 
That really nasty problem is interesting. The first thing that came to mind was a fouled plug - but you say it will run ok again in a couple of minutes. A fouled plug almost never does that. Change it out just to eliminate that as a source but check the whole electrical system - especially the spark plug boot and wire.
 
A backfire in the exhaust usually indicates a rich condition has left unburned fuel in the pipe and the hot exhaust passing through it will try and fire it up - especially right after letting off from WOT. A backfire through the carb would indicate more of an ignition timing problem - check to see that the ignition timing mark is lined up right.
 
It's interesting that you noted richening the idle mixture screw made the problem worse - we are talking about turning the screw in (clockwise right?) - I'm still assuming it's an air screw not a fuel screw. Having said that, it is more common for a motor to pop or backfire as a result of a lean condition at lower RPM than from a rich condition at the same RPM. Did this problem start or get worse when you lowered the needle clip to fatten up the midrange? I'm assuming you plugged the hole in the carburetor (or where ever it is located) which used to supply the oil injection - that could cause a terrible air leak and you would have problems at low RPM - it's just about the right size. Also check the carb top - it could cause an air leak too.
 
Another thing that came to mind was the low-ish compression - sort of working against you at low RPM and perhaps is loading up - but that even seems kind of far to stretch. I just want to be sure that you're not mistaking the sound of a ported engine for a poor running machine. Porting and pipes do make engines behave differently at low RPM. Other than taking the carb apart and checking for dirt (or something being loose) and putting it back together I can't think of anything else.
 
Someone once told me that the source of 90% of electrical problems are carburetion. I have found that to be true on quite a few occasions. Double check everything, then sleep on it and double check everything again in the morning. Let me know what you find out.
 
Rick
 
 
 
 
I figured that it (the compression) should be higher too. I told Duncan that I still wanted to run pump gas, he said that race gas was better. But I didn't want to miss a day of riding if I ran out of the stuff. I told him to make it so I can run pump if I had too, and I will try to run AV gas or VP when I can. But before I try that I would like to at least get it running correctly. I have ran about 4 gallons in it so far. And I did the warm up, cool down cycles like Duncan said for break in.
 
It was on the original '89 bore before I did this. So compression was a little low at 120 psi. Our other two stockers run at 125 psi. That seems normal.
 
I made my own (leak down) tester with an air 0-60 gauge (all I could find). After I got the leak out of my tester, It held 7 psi for over 10 minutes and the gauge had yet to go down any.
 
I'm doing my testing at 1,400. feet.
 
I like the Yamalube. When I removed to top end of my Blaster, the piston only had a small layer of soot on the top. And that's after 6 years.
 
The LRD jets are a nice little kit. The needle is longer and has six clip positions over the stock 5. You run a smaller pilot jet. A 30 compared to the stock 32.5 (I think, I lost the stock little thing). Then you run a much larger main jet. It works well.
 
My Blaster sounded like that (tank-tank-ta-tank-tank) before porting with the FMF pipe.
 
It's the EGT that's reading 360 degrees at idle.
 
I hope my dealer stock the smaller jets. I will try it.
 
I really don't think it's an air leak, the pressure test was good and I have not removed the reed cage since I first did the pressure test. It was on the rich side before. A 310 main is way too large and it just blubbers on the top end. A 300 may still be a little rich, but I am happy with the performance.
 
Me and the electrical system have never gotten along. A few years back it did a back firing and poor running thing. Turned out to be water in the switch. Some time later. It did it again. I was using a BR8ES Odyssey plug, switched to the proper B8ES plug and everything's fine.
 
After the porting I put a new plug in - really poor running and missing. I moved the plug gap from .30 to .28 - fixed it. A little later, I had and intermittent poor running and missing. Forgot to tighten down the coil. Scraped the powder coating off for a good connection and screwed it down hard - fixed that. Each time I fixed it and it ran fine. Then when I mess with something, it does it again. Now I am having this problem. I have a gut feeling that it's electrical. Today I am going to try and switch coils and see what happens.
 
You're correct about the air screw. Yamaha calls it a Pilot air screw. When I turn it in, temps go down and RPM's drop. A good setting for performance is 4 turns out.
 
When I richened up the midrange (needle clip setting) it made the nasty, poor running problem worse. When I had a 290 it was a lot better.
 
The oil injection screw on the carburetor is plugged. I have some K&N air filter grease I use on the carb top.
 
About the porting/head mods - when it does run, it runs great. Good low end. What ever Duncan did to this engine, I have good power everywhere. That should improve when I junk the FMF and get Duncan's PTR pipe that the engine has been ported to. But for now, the FMF is great.
 
I have about 1/2 can of B-12 left. I will try cleaning the carburetor. I have all of Sunday afternoon to play with it. I will take notes and let you know.
 
Would it help if I made a MPEG movie of it missing? Thanks for the help.
 
YFS200
 
 
 
 
 
I'm impressed with how thorough you tested/checked things.
 
I'm still not crazy about the final compression, but it may be that with the tuned affect of the pipe it works better with lower compression. It IS above the number put out by your other stock machines. Fourteen hundred feet of elevation will take some "fill" out of the air, but not very much - perhaps 7 - 10 lb.
 
Didn't I see a Blaster pipe test recently in one of the magazines? The Trinity pipe pulled the highest power from the stock Blaster (read STOCK Blaster). All the pipes tested were within about 1 HP of each other at the peak (or something very close like that). The difference was marginal before and after the peak. I don't know if I'd scrap the pipe in favor of a PTR piece - it may not make that much of a difference.
 
Four gallons (to me) means it has had plenty of time to "run" in. I usually do it in a tankful, more with a tight (.002") bore. I'm glad you made a leak down tester to use on your new engine - they do save time/money/effort in the long run. It sounds like you have control of the leak down situation.
 
The EGT is a little high, but not that unusual. Mine runs around 325 (if I remember right) after riding it for a while, then slowing to an idle. If I just start it up it would take some time for it to reach 325 - perhaps several minutes if cold.
 
Four turns out on a pilot screw seems like a lot - perhaps beyond its useful range. Was it always that far out? Usually adjustments will be made between the 3/4 to 2 1/2 turn range - if not a different jet is usually needed. It interests me that the condition was worse with a richer needle position because that would seem to indicate a problem with the firing of the mixture. Usually a pipe won't make a motor miss (if its going to at all) until its power peak so I'm thinking spark again. Also you shouldn't be noticing the effect of the main jet at that RPM (we were talking 3000 I thought), its funny that changing the main seems to make a difference with this "nasty" problem. It's a low RPM miss that acts like a high RPM one. A broken reed can act like that too - but not make itself better in a few minutes.
 
Since you've had little electrical gremlins sneak in on you from time to time it may be that something is not getting a good ground or something that loosened. I hate tracking down problems like that but it sure is nice when the answer presents itself. I've had the plug gap thing too, and the coil wire that was arcing to the frame from a break in its outer skin - among others.
 
If you don't get any positive results from further tuning today, go ahead and make a mpeg. I don't know if I can tell anything else by listening to it because we've covered most of the bases. I have a good idea of the way and condition its running from your description. Let's see if you find anything while working on it today. Let me know what happens.
 
Rick
 
 
 
 
 
Today, I was spinning doughnuts WOT and leaned over and placed my head real close to the engine. Sounds a lot like it's knocking to me. Maybe there are weird things going on that raise the compression when it's running. I will see if I can pick up 5 gallons of AV gas today and see what happens. I have ran AV gas before and it always reduced the knocking.
 
The Trinity is the highest power pipe. But not much of a power band for trail riding. It's also too loud. I was just thinking that the PTR porting is matched to the PTR pipe. As you know, swiping brands around can lead to flat spots. But that's later. I want Works (shocks) first.
 
All the gaskets still look good. A used a thin layer of high temp grease on the gasket surfaces. I think that's why it sealed so well. I would do another leak down test, but to get the pipe off I have to remove the EGT probe, fenders, and other stuff I don't want to mess with right now.
 
The slow jet setting was not 4 turns out until after the porting was done.
 
I have some more information. When it goes into it's "nasty" problem, I let it try to idle and the EGT holds steady at about 457. Higher then it normally idles at 360. Now when it's throwing it's fits, I can't get the RPM's up or move at all. If I pull out the choke, it sputters like the choke is on, but I can get the RPM's back up, turn off the choke, and continue on my way. That does not sound like an electrical problem to me. But who knows. :)

I ran out of new plugs so I used a slightly use one. I also cleaned out the carb best I could with 1/4 can of B-12. I did make sure the pilot jet was clear. It did run better, but it always runs better after I clean out the carb. (Or did I just think it ran better.?) The old plug I removed is mostly black with a nice brown on one side. Don't know why that is.

Monday I will see if my dealer (MMS) has pilot jets in stock and pick up a few sizes larger. I will also pick up a few plugs and air filters. Then it's on to Hank's for metric nuts & bolts for the skid plate. And hex head M6 stainless bolts for the engine. (to replace the all-to-easy-to-strip screws). Thanks for the help.

YFS200

 

 

 
 
(Let me find it) - At one time we were talking about the air screw being turned in all the way and later we were talking about it being at 4 turns out. Just to clarify this - if it's running better all the way in, buy larger (richer) jets. If 4 turns out is best, buy smaller (leaner) jets (I'm thinking it is needing a leaner slow jet - though this plays tricks with the mind. There is little danger of serious problems associated with that jet - that is to say I doubt you will melt down at 400+ degrees.
 
With that compression - no matter what pipe it has - you should be able to "jet out" detonation (knocking). Don't be afraid to jet fat to get rid of it. Fat is smart - it's thin that's expensive. Restrictive silencers raise piston crown temperature and this increases EGT.
 
Your description of the spark plug sounds rich. Your description of pulling the choke leads me to believe that it is running better by virtue of providing a cooler mixture rather than correcting the mixture - though I still have to say that this sounds like an air leak in many ways. It is confusing to say the least. The good thing is that for a few bucks you can (probably) dial this thing in just right.
 
Rick
 
 
 
 
 
The only one my dealer had in stock is a 35 slow jet. I have not had a chance to try it yet. My LoneStar a-arms arrived and I have been spending most of my time getting the front end back on. I can always do the jetting when I get there. Thanks for the help. It's drivable now, but I have skid plates to attach that I have to have on for the trip.
 
YFS200
 
 
 
 
 
As long as you know you can get the jetting to where you need it you should be ok. I guess you determined that it is a jetting thing and not an electrical problem.
 
Rick
 
 
 
 
 
You are right about the jetting. It's not the jetting at all. A fouled plug.
 
A put a new one in and it ran perfect and idled at 280 EGT perfectly. I road with a friend (an 11 year old on a stock 250R - and he can handle it) a little today. On a short drag, my Blaster could hang with him fine. Even pass a few times. I need to work on my shift points more.
 
By the end of the day, the plug was once again, getting fouled. What can I do to prevent this? Should I go with a hotter or cooler plug? (stock B8ES). Thanks again for all the help.
 
YFS200
 
 
 
 
 
Were you just testing me... :) ??? Wasn't a fouled plug the first thing that came to mind when you described the nasty problem... though I did say that it was unusual for it to come clean again though. I always try to eliminate the simple things first and work from there. A B7ES may help a bit here but you may just be a little too fat on the midrange (or top) and be fouling out. You know this will probably come back to that saying about the percentage of electrical problems being carburation related.
 
You know its funny - I was going through this thread to see what my initial thoughts were about your problem - I didn't notice that you sent a couple of pictures of your Digitron set up until I looked at it a couple of minutes ago - that probe sure is close to the piston face. Is that where the directions indicated to place it? It looks about 3 inches too close for "real" readings. But a baseline is what you want to establish. You should do a few plug chops to check jetting (and EGT/CHT) so you can baseline what its supposed to run like when dialed in (temperature wise).
 
Rick
 
 
 
 
 
I'm leaving tomorrow. I moved the EGT probe back 3 inches. It's reading higher now. Strange. Anyway, thanks for the help. I will let you know how it goes.
 
YFS200
 
 
 
 
 
I survived the trip to AZ. We had a lot of great people including a friend on a 350X. When I pulled in to camp, my Blaster was not really running. I had to adjust the needle, and drop the e-clip on the rocky ground. Just what I wanted. 5 minutes into camp and I am out of the game. Lucky I found it. I changed to a B7ES plug. It got the fouling down to a manageable level, but still does it.

That was the first time I have been able to really open it up and test. Air temp was in the cool 90's. At midrange, EGT got as high as 1225. I don't recall what it was, but the head was staying cool. In the low 400s. On the few mile long stretches, I held her open a few times and raced the 350X. EGT settled at 1182 but head got as high as 480. I think a higher octane gas is required. On a long 5 miles of open road, my sisters stock 95 Blaster was knocking and pinging so bad that it stalled.(but started in a few min) I think it was the California gas we picked up. But mine was running the same junk.

Back to how mine ran. I lost an bolt holding an upper ball joint on during the first hour. I guess I forgot to tighten that one down. I used plastic pull tights I keep in my tool kit to hold it back on until I made it back to camp. I picked up a too long metric bolt and a few washers at an local hardware store and made it fit.

 
The money I spent on the porting is worth every penny. The power band is incredible. A better low to mid. And a awesome top screamer. I don't think it suffers anywhere. Over rev is great too. I can go from putt putt, give it some gas and get really moving without shifting gears. Speaking of pulling, when taking off, it likes to spin the tires, but I can fell when it hooks up when I I get this pulling on my arms :) Gearing is perfect with the 14 tooth front and 20" tires in the rear.
 
Had the best time ever. Flying through the dessert at WOT. Lock the brakes, slide around the turn, then take a large hump in the road like a table, and clear the top. Sort of like your ride to Glamis. If I had the Works and if the brakes where working at 100% it would have been perfect.
 
I did put a 13" slice in a side wall on a front tire. The rear disc has some new scratches. And I bent my belly plate. Best ride ever.
 
A very happy YFS200
 
 
 
 
 
It sounds like you had a great time! Sometimes our best rides are most clearly defined by the part we crack, bend or break! There's always a few bugs here and there that need to be worked out - it seems that we need a few days of testing at our ride spot before actually riding "for real" there. Trips like that always make me create a parts list for the next time I go so I'll be better prepared. I love those kind of trips.
 
It sounds like you were riding in hot (thin) air. The air quality (density) may have required you to jet a little leaner - but that's related to so many other factors it's difficult to say. You were running kinda warm which plays tricks with my jetting thinking. For me, the 1225 would be a little too hot in the midrange - I might have richened the needle a bit (more) - but that depends upon what kind of load the engine was under. You were certainly "right in there." The 1182 sounds OK for a peak temp - especially after such a long
WOT run - a little on the cool side never hurts, but the 480 CHT seems a little hot. There may be little you can do to improve that since the engine is air cooled but a better quality of fuel (brand name 92 octane) might straighten it out a bit - it never hurts to keep a
little 104+ (octane boost) around in case of situations like that either.
 
Rick
 
 
 
 
 
Thanks for all the help. I think some of this jetting confusion is caused by the fact that I ordered my EGT gauge from a kart dealer. The EGT sender is SLOW. I have to stay at one throttle setting for some time before it steadies out. I guess kart racing does not require a fast reading. I found an fast sender on the web I plan to buy and try soon. That should help.

I went for a quick ride yesterday. It was cooler out side - 70 I think. It fouled a plug right off the bat. Was running poor too. A little too lean from what the EGT was telling me.

I made a few runs and kept a close eye on the EGT. By GPS, I hit a top speed of 64 MPH @9K RPM. I'm happy. :) That's as fast

as a stock 400 EX.
 
What is worrying me is that it is still fouling plugs. Even running lean and using a hotter plug. I have a little spark gap tester thing somewhere, I will test it this weekend. But I suspect that one of the coils is going out.
 
Thanks again for all the help.
 
YFS200
 
 
 
 
 
You're welcome. I've enjoyed trying to sort this all out. This thread may make it into the Thread Spread in a while - I hope you don't mind.
 
My EGT never stays constant. It is always changing - I think it updates the info about every second, so it's kind of slow too I guess. When properly jetted the EGT will rise slightly - do to the internal parts staying hot longer, this would be considered normal. It may be wise to always jet to the rich side - just a bit - to prevent failure do to this phenomenon.
 
I'm starting to wonder if you're oil fouling the plugs. This would be different than fouling them due to too rich of a mixture. At this point I suppose you wouldn't like to change the oil to gas mix ratio, but perhaps some sort of modification along this line is necessary. I can't remember the last time I fouled a plug due to the fuel to air ratio. I have had to chuck them after making long runs while riding with small kids on small bikes (oil fouling) though I can usually prevent it if I clean it out (rev it up) every once in a while. Sometimes I can not prevent it and other times I have ridden round trip to the store from my campsite (about 17 miles at 10
to 20 MPH) and stopped at comp hill on the way back to find that the plug is still performing perfectly well or will clean out after a run or two. I don't know what to say about that. I do favor lean oil mix ratios though - as well as pure race gas.
 
If you were running at 32:1 you might want to try 50:1 (as long as the oil supports that ratio) and see how it goes. I would think your peak max RPM EGT would go down a bit (with no jet change perhaps 50 degrees) and it may be just enough to prevent the oil fouling. You may be able to lean out the main a bit (and perhaps the mid as well) after this change to further take advantage of it.
 
Hotter plugs have a longer heat path and burn off more slowly under extreme conditions. It may be necessary for you to plug it in the other direction to take advantage of a shorter heat path and perhaps a plug that will burn off more quickly in the kind of engine operating condition you're subjecting your engine to.
 
Sixty four MPH on a Blaster is Rockin'!! That must be up a good 15 MPH (guessing) from stock and about 1500 RPM's or so too (another guess).
 
Rick
 
 
 
 
 
 
Mine updates every second or slow too. It just that it takes a good mile of WOT before the reading stops going up. The EGT sender is just too slow. I will replace it with a faster one soon.
 
I am using YamaLube 2-S. I buy in bulk, (my dealer gives me a good deal that way) and then use it in everything. I have about 10 gallons sitting around. Looking at the one sitting next to my computer, it shows a max of 40:1 on the chart. I am not sure I want to try 40:1 or 50:1. I want to exaust all other options first.
 
I lost my spark tester. On my next trip to the dealer, I will order a new one. I have a gut feeling that it's something electrical. Maybe a weak coil. Don't know. That spark tester will tell me more. I will try the cooler plug idea.
 
More testing is needed, but I think the porting has made the engine way more picky to air temp then I wanted. Looks like I have to rejet if the temp drops 30 degrees. I can't wait until someone comes out with fuel injection. Or I may do it. Does not sound all that hard. A little computer that hits a fuel injector depending on EGT temp and RPM. Need a throttle valve.
 
But first I need to save the buck for when FMF comes out with there SP pipes. I need one bad.
 
I get that affect when riding slow to. We use the stock '92 Blaster to get around at horse shows. That's a lot of lugging the engine in high gear to keep the noise down. About 30 minutes of that and it's starts running poor if you try to go faster. A little revving to blow it out and it runs fine. But it never fouls a plug.
 
I clocked the stock '92 at 57.9 MPH peek. A good average is 55MPH. 64MPH is not that much higher. My Blaster has the power to hit 70 easily if I wanted to change the gearing more. But I really like how it's at now. The spread between gears works really well.
 
A stock Blaster's pipe peeks at about 7,100. Mine peeks at about 8,600 RPM. I have seen it at 10,000 RPM when really winding it out. Small engines can really scream.
 
YFS200

Back to The Thread Spread index of articles.

MacDizzy | 2 Stroke Engines | Glamis Sand Dunes | TRX Specs | TRX Dyno | TRX 270cc Engine | TRX Intake & Shifter | Two-Stroke Software Review | Blaster Rebuild | 2 Stroke Cylinder Mapping | Basic Porting | Banshee 370 cc Long Rod | Yamaha Personal Watercraft | Engine Building Formulas | Glamis Beach Store | Glamis 99 | The Thread Spread | Soccer


Date Last Modified: 12/12/99
Mystery Achievements, Ink™© 1991-1999 - MacDizzy© 1993-1999